Electrochemical anticorrosion maintenance of plate heat exchanger



How should the plate heat exchanger be maintained and anti-corrosion in the application?
Knowing the causes of various corrosion of heat exchangers, and choosing anti-corrosion measures reasonably, can we achieve the purpose of efficient use of equipment. In view of the relevant corrosion situation, the following anti-corrosion methods are proposed: Here we mainly introduce corrosion inhibitors and electrochemical protection.
1. Corrosion inhibitor
Corrosion inhibitors with chromate as the main component are commonly used in cooling water systems. Chromate ion is an anode (process) inhibitor. When it is combined with a suitable cathode inhibitor, it can be satisfactorily and economically The anti-corrosion effect.
Chromate-zinc-polyphosphate: Polyphosphate is used because it has the function of cleaning the metal surface and has corrosion inhibition ability. Polyphosphate can be partially converted into orthophosphate, and they can also generate large amounts of calcium. The colloidal cations inhibit the cathodic process.
Chromate-zinc-phosphonate: This method uses sodium phosphonate instead of polyphosphate. Similar to the previous method, carbamate phosphate can also be used for a higher pH value than that specified for polyphosphate. High occasions. Amino methylene phosphonate can prevent scale and control the precipitation of calcium salt even with a pH of 9.
Chromate-zinc-hydrolyzed polyacrylamide: due to the dispersing effect of the cationic copolymer hydrolyzed polyacrylamide, it can prevent or inhibit the generation of scale into dirt.
2. Electrochemical protection
Use cathodic protection and anode protection. Cathodic protection uses an external DC power supply to turn the metal surface into a cathode to achieve protection. This method consumes a lot of power and is expensive. Anode protection is to connect the protected heat exchanger to the anode of an external power supply, so that a passivation film is formed on the metal surface to be protected.
The above content is the electrochemical protection method of the plate heat exchanger, and it is of great help to the maintenance and corrosion protection of the plate heat exchanger through understanding.

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    Vicarb heat exchanger plates have been widely used in some areas such as central heating and chemical industry. The plate heat exchanger has a good heat exchange effect, but it is prone to produce scale and impurities, which will block the flow of the plate heat exchanger and reduce the heat exchange effect. So, how to clean the plate heat exchanger?Plate heat exchangers can be disassembled and recirculated.

    Disassembly and cleaning steps:
    Disassembly and cleaning can clean both processes of the heat exchanger. The main steps are:
    1. Close the two water inlet and outlet valves of the heat exchanger;

    2. Measure the distance between the baffles of the heat exchanger and make a record;

    3. Disassemble the plate heat exchanger, empty the medium in the equipment, disassemble in the prescribed order, and make a record. Be careful not to damage the gasket and the plate during the disassembly process;

    4. During the cleaning process, the plates should be cleaned piece by piece, and soaked and washed. In the case of high-pressure cleaning, the cleaning should be performed below the specified pressure;

    5. After processing, put it back in the plate heat exchanger baffle in the original order, paying attention to distinguish the front and back. Control the strength when tightening the clamping bolts firmly, otherwise it is easy to crush the plate;

    6. Open the outlet valve and inlet valve of the plate heat exchanger to see if there is any leakage. If there is no leakage, the cleaning is complete.

    Cycle cleaning steps:
    If it is used in the chemical industry, firstly close the inlet and outlet valves of the plate heat exchanger, and add the cleaning agent to the system through a tube pump or a water tank for internal circulation until the concentration of the cleaning agent no longer changes and the impurities in the equipment are discharged.

    If it is a passivation treatment, it is necessary to ensure that after the chemical descaling is completed, no rust or other phenomena will occur in the pipeline. The amount of passivation cleaning solution needs to be determined according to the amount of water during cleaning, and the ph value cannot be too high, otherwise the effect will be poor, and it will be discharged after six hours.

    Finally, the plate heat exchanger was restored, and the inlet and outlet water valves were opened, indicating that the cleaning was completed.
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    Plate heat exchangers are a type of mobile device that transfers heat between metal plates because the liquid is spread over more surfaces, which increases the exchange rate. Metal tubes are used to heat fluids.

    The role of plate heat exchangers
    The plate heat exchanger is based on different external and internal components, the welding plate exchange plates are welded together, and the brazed plate type construction model is vacuum brazed. In many cases, in order to make smaller sections work better, some chambers are designed to be thinner, allowing most of the liquid to contact the plate, improving heat transfer.

    The plate heat exchanger can play a good heat transfer effect in the boiler heating in winter. In the daily use process, it is necessary to do a good job of protecting this equipment. The plate heat exchanger is a kind of equipment that can play multiple benefits and functions for us. The user clearly knows its role and protects it so that it can play a greater role.

    Advantages of plate heat exchangers
    High heat transfer coefficient. The plate heat exchanger has a small flow channel, the plates are wavy, and the cross-section changes are complex, which makes the flow direction and velocity of the fluid constantly change, which increases the disturbance of the fluid and has a high heat transfer coefficient.

    Great adaptability. The required heat transfer area can be achieved by increasing or decreasing the plate. A heat exchanger can be divided into several units, which can be used for heating or cooling between several fluids at the same time.

    Compact structure, small size and few consumables. The heat transfer area per cubic meter volume can reach 250m2, and the heat transfer surface per square meter only needs about 15kg of metal.

    Dirt factor is small. Due to the large flow disturbance, dirt is not easily deposited. The plate heat exchanger plate is of good material and has little corrosion, which makes its fouling coefficient value smaller. Plate heat exchangers mainly use metal plates, so the price of raw materials is cheaper than the same metal pipes.

    Disadvantages of plate heat exchangers
    1) Poor sealing and easy to leak. The gasket needs to be replaced frequently, which is troublesome.
    2) The use pressure is limited, and generally does not exceed 1MPa.
    3) The use temperature is limited by the temperature resistance of the gasket material.
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    Model Height Width Min Standard Length Max Standard Length Vertical Port Distance Horizontal Port Distance Connection
    VHX25 480 180 20 350 357 60 DN25
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    Available plate material: AISI304/AISI316/Titanium/Nickel/Alloy C-276/254 SMO
    Available gasket material: NBR/EPDM/HNBR/NBR-HT/EPDM-HT/Viton-A/FKM/Viton-G/FKM/CR
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     Thermowave Plate Heat Exchanger Gasket
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    VHX25 480 180 20 350 357 60 DN25
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